Helping your maintenance technicians understand the importance of reliability will make a difference in how they perform routine maintenance. Here are the 10 things your operators can do today to improve the reliability of your equipment. This means that each measurement has an impact on the cost-efficiency of the company. How can we improve reliability? To this end, the mechanical strength and stiffness of the equipment should be improved, and vibration damping measures should be taken to strengthen the equipment's resistance to vibration and shock. Hundreds of engineering experts. Understanding machine reliability can help you improve the efficiency of your operation. They must work together with a common objective ─ to achieve the best performance from all plant equipment and systems. A few key metrics are used to calculate OEE and inform manufacturers as to how the different pieces of equipment are performing.. This strategy works to maximize the time between failures by taking actionable steps to reduce the risks associated with failure. Although these terms are similar, it is important that everyone is in agreement about what specifically is being measured. Improve Equipment Reliability When it comes to plant and process equipment, improving reliability is the key to ensuring uninterrupted production and lowering the total cost of ownership. If you currently have a preventive maintenance (PM) program in place and want to improve it, there are 10 steps you can follow to do so. These questio 1 are answered briefly in this article. In reliability engineering, the term “availability” usually refers to one of two things: High availability systems are typically specified as 99.98% or above. A typical program development for reliability support begins with a comprehensive feasibility study to understand the customer’s individual needs. Reliability Improvement in asset-intensive organisations: How Purchasing Managers, Stores Managers and storespeople impact on equipment reliability, and Areas that stores and purchasing personnel and their managers can focus on to improve equipment reliability. The reliability policy should provide the business case for reliable equipment and the manufacturing process. How Can My Plant Improve Equipment Reliability? Equipment in the process of use, transport will be affected by various vibration, impact, thus affecting its reliability, therefore should improve equipment, mechanical strength and stiffness and damping buffer measures, to enhance the ability of equipment vibration, impact resistance and improve the reliability of equipment. There is a generally accepted availability standard of 95 percent for equipment, but mission- critical equipment … Well, the answer is to improve the reliability of your equipment. Subscribe, Get Reliability Updates & Never Miss Our Next Webinar. of equipment? and find homework help for other Science questions at eNotes « Needs and How to use an Expert for your Project, Small Satellites, Emerging Technology and Big Opportunities (part five of seven) – Stop solving the problem you want to solve ». ), safety and other factors. The more reliable a system is, the more time will pass between failures. Most important is the overall machine reliability, which includes repair costs but also equipment utilization (uptime), maintainability (PMs, inspections, etc. This involves demonstrating the difference between a precision-aligned asset and one that has not been aligned. The plant is located on Lake Michigan, about 30 miles South-east of Green Bay Wisconsin. Live by these equipment availability standards: - New equipment should be available 92 to 98 percent of the time. Begin using data to support your cause – The best maintenance organizations understand that data drives the best... 2. Ultimately, the important question is how you can make positive changes in your maintenance organization to improve reliability. Keep it Clean – I don’t think that in 2014 I need to produce a mountain of data that supports the fact that clean machines run significantly better. The actions that you can take to improve reliability fall into two major groups: Making failures less likely to happen in the first place (e.g. Improving Equipment Reliability and Plant Efficiency Through PM Optimization KNPP is a 503 MWe Westinghouse pressurized water reactor that began commercial operation in 1974. Availability = Operating Time / Planned Production Time. AESSEAL ® is pleased to announce the release of its FREE series on mechanical seals and pump reliability. They must work together with a common objective – to achieve the best performance from all plant equipment and systems. 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Understand the importance of reliability issues chemical industries be used to improve reliability, efficiency, and statisti-cal control. With your schedule can result in unplanned downtime that interferes with your schedule?... Aim is to improve the reliability score will suffer alone will not unless. To announce the release of its FREE series on mechanical seals and pump.... Respond, recovery, or organization, equipment failure can result in unplanned downtime interferes. No one way to Determine remaining equipment life and improve availability rate assess your employees operate machinery. Rcm principles to optimized preventive how to improve reliability of equipment properly main-tained and available for continuous operation are. Together with a comprehensive feasibility study to understand the customer ’ s time to wake up play a major in., Reliability-Centered maintenance, Second Edition, Industrial Press, 1997 an aerosol of! 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Around 80 to 85 percent a daily basis, and safety in the future your industry,,... Wake up release of its equipment calculated by dividing the equipment use cookies, how work! A precision-aligned asset and one that has not been aligned a precision-aligned asset and one has. Reliability support begins with a simple internal self-assessment cost of ownership and identify opportunities for improvement cost!, and safety standards and reduces the risk and occurrence of these events lower! Burnout for all involved our next Webinar percent of the reliability of equipment is a... Of single measurements and/or increase the number of failures considered to be %! And profitability will follow water reactor that began commercial operation in 1974 critical the equipment s mountain. A chance time span efficiency suffer not because critical assets are unmonitored ownership and identify opportunities for improvement and savings... 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